Skip to main content
IPS Detect

IPS Detect

BRAND: IPS

The IPS Detect sensor is the ideal solution for all rotating machines for which online vibration monitoring has not been used up to now due to cost reasons. It can be used for all types of machines and is easy to install. The IPS Detect sensor with “Ex ia” ATEX and IECEx certifications is also optionally available for use in zone 1. The sensor measures the vibration velocity in accordance with DIN/ISO 10816 in the context of preventive maintenance and the acceleration spectrum up to 5.6 kHz; that said, the acceleration spectrum is divided into frequency bands and unacceptable operating conditions (cavitation, etc.) are thus detected.

 

Product Highlights

Industries

  • General Industry
  • Chemicals
  • Water
  • Oil & Gas
  • Power

Industry Sectors

  • Pulp & Paper
  • Mining
  • Steel & Primary Metals
  • Food & Beverage
  • Corn Wet Milling & Ethanol
  • Other Industries
  • Basic (Organic & Inorganic)
  • Specialty (Fine & Consumer)
  • Biofuels
  • Pharmaceutical
  • Water
  • Waste Water
  • Midstream Transportation
  • Downstream Processing
  • Nuclear
  • Conventional Steam
  • Combined Cycle

Standards

  • Vibration velocity values (RMS 10(4) Hz – 1 kHz; 0 – 20 mm/s) in accordance with DIN/ISO 10816, 5199, 9905
  • Condition monitoring at up to 5.6 kHz acceleration third-octave frequency spectrum
  • Power Supply: 11 – 30 VDC
  • 4 – 20 mA HART® current loop two-wire
  • Ambient Temperature: Ta = -40 °C– 80 °C
  • Installation up to 160°C (320°F) surface temperature through cooling units
  • Dimensions: 76 x 40 x 53 mm
  • Safety class at EN 60529 IP66
  • LED display green, yellow and red
  • Integrated error memory
  • Certifications: include CE, ATEX and IECEx (Ex ia IIC T4 Gb)

Features and Benefits

The IPS Detect sensor measures vibration velocity and acceleration every 30 seconds more than 1 000 000 measurements per year). Through the intelligent evaluation of this data with the defined boundary values, the machine’s condition can be displayed. Furthermore, instances of boundary values being exceeded are logged in the sensor’s error memory.

IPS Detect online solutions                  
Online monitoring with LED display: The basic component of each IPS Detect LED online condition monitoring system is the sensor that is attached to the machine being monitored and provided with a power supply of between 11 and 30 VDC. This power is supplied via the existing electrical connection box that already supplies other installed sensors (temperature, pressure, etc.). Only the IPS Detect LED sensor is required for a visual on-site display of operating conditions. The condition of each machine is shown by the LEDs on the sensor (green, yellow, red).

Online IPS Detect Distributed Control System: The 4 – 20 mA HART® current interface is used for transferring the IPS Detect data for the integration of online condition
monitoring in existing control or process control technology. This data can, of course, also be transferred via wireless technology.  If the transferred data is also to be recorded for subsequent evaluation, the IPS DataUSB trend data memory is also installed. Using IPS Vibrosoft or EDD/DTM software, the error memory can be read and a professional trend data analysis carried out.

Online IPS Detect iCMS Remote diagnostic: For remote online condition monitoring, we developed the IPS Detect iCMS (intelligent condition monitoring system) service agreement, i.e., the machine to be monitored is equipped with IPS Detect and the data transfer box on-site. The measured data are transferred to the data server via the GSM modem and then saved and analyzed by a special software. If there are any deviations from the permissible vibration boundary values, an e-mail containing additional information about the warning or failure message is automatically sent to the customer (operation manager, distributed control system, maintenance, etc.). In the case of a failure message, our vibration experts will develop a detailed analysis of the trend data, through which potential process optimizations can be introduced.
 

  • No experience with vibration-measuring technology required
  • All rotating machines with a speed >240 rpm
  • Compact and easy to install
  • Cost-effective due to low investment costs
  • Minimized maintenance and production downtime costs
  • Process optimization

Industries

  • General Industry
  • Chemicals
  • Water
  • Oil & Gas
  • Power

Industry Sectors

  • Pulp & Paper
  • Mining
  • Steel & Primary Metals
  • Food & Beverage
  • Corn Wet Milling & Ethanol
  • Other Industries
  • Basic (Organic & Inorganic)
  • Specialty (Fine & Consumer)
  • Biofuels
  • Pharmaceutical
  • Water
  • Waste Water
  • Midstream Transportation
  • Downstream Processing
  • Nuclear
  • Conventional Steam
  • Combined Cycle

Standards

  • Vibration velocity values (RMS 10(4) Hz – 1 kHz; 0 – 20 mm/s) in accordance with DIN/ISO 10816, 5199, 9905
  • Condition monitoring at up to 5.6 kHz acceleration third-octave frequency spectrum
  • Power Supply: 11 – 30 VDC
  • 4 – 20 mA HART® current loop two-wire
  • Ambient Temperature: Ta = -40 °C– 80 °C
  • Installation up to 160°C (320°F) surface temperature through cooling units
  • Dimensions: 76 x 40 x 53 mm
  • Safety class at EN 60529 IP66
  • LED display green, yellow and red
  • Integrated error memory
  • Certifications: include CE, ATEX and IECEx (Ex ia IIC T4 Gb)

Features and Benefits

The IPS Detect sensor measures vibration velocity and acceleration every 30 seconds more than 1 000 000 measurements per year). Through the intelligent evaluation of this data with the defined boundary values, the machine’s condition can be displayed. Furthermore, instances of boundary values being exceeded are logged in the sensor’s error memory.

IPS Detect online solutions                  
Online monitoring with LED display: The basic component of each IPS Detect LED online condition monitoring system is the sensor that is attached to the machine being monitored and provided with a power supply of between 11 and 30 VDC. This power is supplied via the existing electrical connection box that already supplies other installed sensors (temperature, pressure, etc.). Only the IPS Detect LED sensor is required for a visual on-site display of operating conditions. The condition of each machine is shown by the LEDs on the sensor (green, yellow, red).

Online IPS Detect Distributed Control System: The 4 – 20 mA HART® current interface is used for transferring the IPS Detect data for the integration of online condition
monitoring in existing control or process control technology. This data can, of course, also be transferred via wireless technology.  If the transferred data is also to be recorded for subsequent evaluation, the IPS DataUSB trend data memory is also installed. Using IPS Vibrosoft or EDD/DTM software, the error memory can be read and a professional trend data analysis carried out.

Online IPS Detect iCMS Remote diagnostic: For remote online condition monitoring, we developed the IPS Detect iCMS (intelligent condition monitoring system) service agreement, i.e., the machine to be monitored is equipped with IPS Detect and the data transfer box on-site. The measured data are transferred to the data server via the GSM modem and then saved and analyzed by a special software. If there are any deviations from the permissible vibration boundary values, an e-mail containing additional information about the warning or failure message is automatically sent to the customer (operation manager, distributed control system, maintenance, etc.). In the case of a failure message, our vibration experts will develop a detailed analysis of the trend data, through which potential process optimizations can be introduced.
 

  • No experience with vibration-measuring technology required
  • All rotating machines with a speed >240 rpm
  • Compact and easy to install
  • Cost-effective due to low investment costs
  • Minimized maintenance and production downtime costs
  • Process optimization

Parts & Services

Our global expertise and local service centers ensure that you stay up and running.

have-questions-normal

Have Questions?

Sales Locator